We are thrilled to announce that O’Neal Manufacturing Services’ (OMS) Fayette, Alabama facility has been awarded Location of the Year! This incredible achievement is a testament to the hard work and dedication of our entire team. OMS President, Kent Brown, and ONI Chairman and CEO, Craft O’Neal, were on hand to congratulate the team and present a trophy.

“The Fayette team has done an incredible job of turning what was a bankrupt company when we acquired it a few years ago, into an example of operational excellence,” remarked Kent Brown. “They have also retained and grown the number of good paying jobs with great benefits in Fayette, Alabama.  We are very proud of their accomplishments.”

Accepting the award were Ed Arceneaux, OMS Regional General Manager, and Joe Becker, Assistant General Manager, who shared their gratitude for all that was achieved in 2024.

Ed Arceneaux shared his admiration by saying, “The Fayette team has done a great job focusing on production and cost controls to make the location successful. It has really been amazing to see what they were able to accomplish with teamwork and dedication.”

O’Neal Manufacturing Services specializes in metal component kitting and assembly for OEMs.

At O’Neal Manufacturing Services (OMS), we understand the specific issues supply chain managers must address when securing a reliable manufacturing partner. Our team will develop a comprehensive plan to manage kitted component supply, including special labeling and packaging tailored for your project.

Kitting involves bundling parts to complete a particular component. O’Neal Manufacturing Services offers custom kitting services for large quantities of parts to support original equipment manufacturers. These kitting programs aim to save time and expenses while addressing logistical challenges in the process flow. Our experienced team collaborates closely with clients to understand their requirements and develop a kitting plan that optimizes the supply chain, reduces lead times, and minimizes costs.

In addition to custom kitting, OMS offers comprehensive turnkey manufacturing capabilities. Our experienced staff will develop a detailed plan to oversee both the production and supply of kitted components from start to finish.

Staging, Special Labeling, and Packaging

Our custom approach begins with staging dedicated pre-assembly areas. Each part is carefully deposited in a labeled container and packaged according to your specific assembly requirements. Experienced personnel manage the storage, identification, and protection of these parts to ensure easy access and proper labeling, minimizing errors and delays.

Inventory Management & Quality Assurance

Effective inventory management minimizes errors and ensures timely deliveries. Our process organizes and packages each part per your schedule. We use Value-Analysis/Value-Engineering (VA/VE) to validate manufacturing before production, saving time and reducing costs. From staging to shipment, our quality checks ensure components arrive as needed, on time.

Assembly, Welding, and Joining Services

At OMS, we provide comprehensive in-house welding, joining, and sub-assembly services for clients requiring more robust solutions. Depending on customer needs, our capabilities allow us to deliver partially or fully assembled components, ready for final integration. Whether your project involves a straightforward sub-assembly or a complex welded structure, our skilled welders utilize a range of techniques to create robust and lasting joints tailored to your specific requirements.

Our ISO 9001:2015 certified facilities provide extensive capacity and manufacturing redundancies, enabling us to offer vertically integrated turnkey manufacturing processes, including significant in-house 2nd and 3rd step processing capabilities. This integrated approach ensures complete assembly solutions, minimizing the need for additional outsourcing.

Strategic Manufacturing Capabilities

OMS has strategically located fabrication plants in Iowa, Indiana, Kentucky, Pennsylvania, Tennessee, Alabama, North Carolina, Texas, and Mexico. These locations were chosen to ensure manufacturing redundancies and consistent production solutions. Manufacturing professionals provide integrated project management, new product development, engineering collaboration, Kanban management, and more. Regardless of your company’s location, OMS offers machinery and expertise for comprehensive manufacturing solutions.

Comprehensive Kitting and Assembly Services

O’Neal Manufacturing Services is your go-to partner for custom kitting and component assembly services. Our comprehensive approach, advanced equipment, and dedicated teams enable us to meet the unique demands of supply chain managers and OEMs. With a focus on quality, efficiency, and customer satisfaction, OMS stands out as a leader in the industry, providing reliable and innovative solutions for your manufacturing needs.

 

These remarkable individuals truly reflect our core values of honesty, integrity, respect, reliability, perseverance, and excellence. Each one consistently represents our strong roots, resilient nature, and adaptability as a company. Their hard work and dedication inspire us all.

 

Special recognition goes to Dennis Rice, recipient of the 2024 Craft O’Neal Award! Starting his journey at OMS Cedar Falls in 1995, Denny has shown exceptional dedication and leadership. From working as a Laser Operator to becoming a Supervisor, he has always led by example, sharing his knowledge and uplifting those around him.

Denny’s positive attitude and commitment to helping others—both at work and in the community—truly embody the values of the O’Neal Companies. When he’s not at work, Denny enjoys quality time with his family, woodworking, and contributing to his church. Thank you, Denny, for making a lasting impact at OMS!

 

OMS Greensboro is excited to announce that Bay 7 has earned the 2024 Golden Broom Award! This recognition highlights the exceptional safety practices and housekeeping upheld by the team, who have demonstrated a strong commitment to maintaining a clean and safe work environment.

The Golden Broom Award is a weekly initiative that inspects our Greensboro facility, rewarding team members who excel in housekeeping and safety. The criteria for winning consist of the appropriate use of Personal Protective Equipment (PPE), the efficient application of no-touch tools, and the upkeep of a clean work area.

Each month, the bay with the most wins enjoys a token of appreciation, and at the end of the year, the bay with the most wins is celebrated with lunch, bragging rights, and exclusive T-shirts!

A huge shoutout to the incredible team in Bay 7- you all worked hard, and we’re happy to celebrate this win with you!

At O’Neal Manufacturing Services, we believe that each company has a vision, and every product tells a story. From the steel we weld to the components we assemble; our goal is always the same. We bring our OEM partners’ vision to life with innovative industrial manufacturing support.

Built with integrity, industry expertise, and cutting-edge manufacturing equipment, OMS provides fabricated metal components that power our homes, move our goods, build our structures, and drive our economy. From elevators and locomotives to power grids, and trailer components – Each part we craft reflects our unwavering commitment to our customer’s vision.

With over 100 years of steel fabrication experience, O’Neal Manufacturing Services has proven itself time and again as the most effective manufacturing supply chain solution in North America. We can do the same for you. Craft your story through modern manufacturing, and let OMS turn your vision into reality. Let’s Build Things!

 

 

 

Congratulations to Regional General Manager Gus Cassida on completing MSCI’s Strategic Metals Management Program!  This year-long strategy and leadership education program addressed complex, cross-functional issues that have been identified as the most compelling challenges and opportunities in the metals industry. We are thrilled to have a key member of our team complete this distinctive industry program.

Hosted by the Olin Business School at Washington University in St. Louis, the Strategic Metals Management focused on five primary aspects of leadership and strategic management: 

• MODULE 1: Leading Strategy
• MODULE 2: Managing Markets and Customers
• MODULE 3: Driving Operational Excellence
• MODULE 4: Corporate Strategy, Growth, and the Role of M&A
• MODULE 5: Leading for High Performance

The course combined a metals-focused curriculum with a rare opportunity to build relationships with fellow senior executives from steel mills, fabricators, and service centers. This variety allowed for unprecedented networking opportunities as the participants engaged in case studies from multiple points of view.

“The comradery, professional relationships, and networking aspect of this program were amazing,” remarked Cassida. “The diversification of cohorts allowed each of us to gain a better understanding of the metals industry as a whole.”

The connections built through MSCI enhanced the participant’s ability to manage customer relationships, streamline operations, and drive growth through innovative strategies. Cassida’s completion of this program demonstrates his commitment to professional development and his ongoing dedication to driving excellence at O’Neal Manufacturing Services.

“It was an honor to represent our company,” said Cassida.

With enhanced skills in strategic planning and operational excellence, Cassida is well-equipped to lead our regional operations even more effectively. We are incredibly proud of his achievements and look forward to seeing the positive impact of his new skills on our organization. Congratulations, Gus on this remarkable accomplishment!

CNC milling machines are highly versatile tools used to create a wide range of precision parts, components, and custom items by removing material from a workpiece with rotating cutting tools. Large-capacity CNC milling centers are often required to develop large parts such as chassis components, structural beams, and engine blocks. To tackle the fabrication of these large and often intricate components, original equipment manufacturers turn to O’Neal Manufacturing Services for precision milling, drilling, and contouring of their long parts and weldments.

O’Neal Manufacturing Services (OMS) provides vertical, horizontal, gantry bridge, and 5-axis machining solutions for OEMs in the construction industry, energy sector, automotive, agriculture, material handling, and other industrial manufacturing arenas. Our high-volume machining centers allow us to work more efficiently, meet tight tolerances, and eliminate the need for additional manufacturing processes.

OMS recently installed a Wele MS 532Z4 5-axis CNC bridge mill to expand fabrication for long beams and angles. This 5-axis bridge mill provides exceptional precision, versatility, and efficiency to our production capabilities. 

• Multi-angle machining and simultaneous 5-axis contouring 
• Extended capabilities for long parts and weldments
• Precise and consistent machining to meet the most stringent tolerances
• Universal head attachment performs multiple functions with a single machine

 

The newest CNC bridge mill is designed to boost productivity while maintaining part quality. Engineered to deliver outstanding accuracy and repeatability, its robust design ensures that each cut is executed with the utmost precision.

One of the standout features of the Wele ML 532Z4 CNC bridge mill is its universal head. This versatile attachment allows for a wide range of machining operations, including milling, drilling, tapping, and boring. The ability to perform multiple functions with a single machine not only saves time but also reduces the need for additional equipment.

Five-axis machining capabilities are particularly beneficial for industries that require intricate and detailed work. Multi-angle machining and simultaneous 5-axis contouring are perfectly suited for long parts and weldments, such as beams and angles for bridges in the construction industry and bases for generators in the energy sector. The five-axis capability ensures that each part is machined with the highest degree of accuracy and efficiency.

Achieving a high-quality surface finish is essential for many manufacturing applications, and the Wele ML 532Z4 maintains precise control and smooth operation for a superior surface finish. This ensures that each part meets the highest standards of quality and aesthetics.

The adaptability of CNC milling machines to produce complex geometries with excellent surface finishes makes them indispensable across various industries, including manufacturing, automotive, and electronics. The range of machining options offered by O’Neal Manufacturing Services will enhance our workflow and improve our customers’ speed to market.

 

Experience the Benefits of Steel Fabrication with the Annihilator Quickmill at OMS Pittsburgh

At O’Neal Manufacturing Services (OMS), we are committed to providing our customers with the highest quality steel fabrication services. Our Pittsburgh, PA facility is now home to the latest addition to our advanced machinery lineup – the Annihilator 96 230 30 Twin Spindle Quickmill. This cutting-edge equipment brings a competitive edge to our steel fabrication process, offering numerous benefits to our customers and enhancing our overall capabilities.

Unmatched Precision and Streamlined Efficiency

The Annihilator Quickmill is designed to deliver unparalleled precision and efficiency in steel fabrication. Its high-speed axis drive system and rigid gantry design allow for faster processing times, ensuring that projects are completed on schedule without compromising on quality. The machine’s twin-spindle configuration enables simultaneous machining of multiple parts, further increasing productivity and reducing lead times.

Exceptional Versatility and Robust Capability

One of the standout features of the Annihilator Quickmill is its versatility. With a large machining envelope and the ability to handle materials ranging from steel to aluminum, this machine is capable of tackling a wide variety of fabrication projects. Whether it’s producing complex components for the aerospace industry or heavy-duty parts for construction equipment, the Annihilator Quickmill can handle it all with ease.

Improved Quality and Reliable Consistency

Quality is at the forefront of everything we do at OMS, and the Annihilator Quickmill is no exception. The machine’s advanced CNC control system ensures precise and consistent machining, resulting in high-quality parts that meet the strictest industry standards. Additionally, the Annihilator’s 5-face machining capability allows for complex geometries to be fabricated with minimal setup changes, reducing the risk of errors and ensuring consistent quality across all parts.

High-Value, Cost-Effective Fabrication Solutions

Investing in the Annihilator Quickmill allows OMS to offer cost-effective solutions to our customers. The machine’s high-speed processing and twin spindle configuration reduce production times, leading to lower labor costs and increased throughput. This efficiency translates to cost savings for our customers, making OMS a competitive choice for steel fabrication services.

Responsible Environmental Benefits

At OMS, we are committed to sustainability and minimizing our environmental impact. The Annihilator Quickmill’s advanced technology not only improves efficiency but also reduces energy consumption. By optimizing machining processes and minimizing waste, we can achieve our sustainability goals while delivering top-quality products to our customers.

OMS Pittsburgh – A Hub of Innovation

Our Pittsburgh, PA facility is a testament to OMS’s commitment to innovation and excellence in steel fabrication. Equipped with state-of-the-art machinery, including the Annihilator Quickmill, our facility is capable of handling a wide range of fabrication projects with precision and efficiency. Our team of skilled professionals is dedicated to delivering exceptional results, ensuring that every project meets the highest standards of quality and performance.

In addition to the Annihilator Quickmill, our Pittsburgh facility offers a comprehensive range of fabrication capabilities, including:

• Laser Cutting: High-precision laser cutting for intricate designs and complex geometries.
• Plasma Cutting: Efficient plasma cutting for thicker materials and high-speed production.
• Oxy-Fuel Cutting: Versatile oxy-fuel cutting for heavy-duty applications.
• Robotic Welding: Automated welding for consistent and high-quality welds.
• Machining: Precision machining for detailed and accurate parts.
• Forming and Bending: Advanced forming and bending capabilities for custom shapes and designs.
• Assembly and Kitting: Comprehensive assembly and kitting services to streamline production.

Read More About Our High-Performance Machining Capabilities

The addition of the Annihilator 96 230 30 Twin Spindle Quickmill to our Pittsburgh, PA facility reinforces our position as a leader in steel fabrication. With its advanced capabilities, this machine enhances production processes, improves quality and consistency, and offers cost-effective solutions to our customers. We are excited to leverage the Annihilator Quickmill to deliver exceptional results in steel fabrication.

 

O’Neal Manufacturing Services (OMS) will invest $8.5 million to open a 41,000-square-foot steel fabrication facility in Kingsport as part of a project that will create more than 25 jobs in the community.

“We are excited to be opening our first location in the beautiful state of Tennessee”, remarked Kent Brown, President and CEO of O’Neal Manufacturing Services. “The state and local agencies were incredibly supportive, and their involvement and assistance were instrumental in choosing Tennessee for this expansion.”

Kingsport Mayor Paul Montgomery confirmed, “It is my honor to join Gov. Lee and Commissioner McWhorter in welcoming O’Neal Manufacturing Services to Kingsport where they will invest $8.5 million and create 29 high-paying jobs for our citizens. For more than 100 years, this company has been synonymous with the highest quality metal components for a wide range of industries. Our great labor force supported by the very best workforce development and education partners, pro-business city and county governments, and the seamless work of our city’s economic development department, NETWORKS Sullivan Partnership, and TNECD’s Northeast Tennessee office have brought an outstanding corporate citizen to the Model City.”

OMS provides quality carbon steel and aluminum parts for customers that manufacture equipment for construction, agriculture, material handling, transportation, and other industries. The company’s custom steel fabrication center in Kingsport will support medium-to heavy-gauge steel fabrication including steel plate burning, machining, shot blasting, and flattening. OMS is a subsidiary of Birmingham-based O’Neal Industries, the nation’s largest family-owned network of metal service centers and component and tube manufacturing businesses.

At O’Neal Manufacturing Services (OMS), we understand that efficient supply chain management is critical for maintaining production schedules, reducing costs, and delivering high-quality products. Our experience with complex supply chain integration ensures that we are more than just a supplier; we are a strategic partner working at every level of your organization to optimize manufacturing processes and drive growth.

A Comprehensive Approach to Manufacturing Excellence

OMS provides comprehensive project management services designed to streamline production and ensure consistency across all stages. Our approach is rooted in a process-driven manufacturing culture emphasizing precision, quality, and efficiency. Here’s how we deliver value to our clients:

• Manufacturing Redundancy: With multiple ISO 9001:2015-certified production facilities across North America, we provide significant redundancy to safeguard against disruptions and ensure continuous production.
• Technological Advancement: We continually reinvest in state-of-the-art equipment, enhancing our production capabilities and allowing us to stay ahead of industry trends.
• In-House Processing Capabilities: Our extensive in-house 2nd and 3rd step processing capabilities enable us to handle complex projects from start to finish, minimizing lead times and ensuring quality.
• Collaborative Engineering and Product Development: We offer engineering collaboration, Advanced Product Quality Planning (APQP), communication, and reporting, ensuring a cohesive product development process.

 

Meeting OEM Demands with Quality and Reliability

As a recognized leader in fabricated metal components and welded sub-assemblies, OMS consistently meets the demand of our customers’ supply chain requirements. Our clients, primarily original equipment manufacturers (OEMs), rely on us to deliver quality-approved metal components that align with their production schedules and cost requirements. By leveraging our industry expertise and automated manufacturing processes, we help OEMs maintain a reliable inventory while optimizing costs and delivery times.

Expertise in Supply Chain Risk Management

Disruptions in the supply chain can pose significant challenges to manufacturers. At OMS, we help our customers navigate these complexities by providing comprehensive supply chain risk management services. Our approach includes:

• Continuity Planning: Our strategically located facilities across North America ensure that production remains uninterrupted, even in the face of unforeseen challenges.
• Raw Material Management: We use multifaceted strategies to control material costs, manage inventory effectively, and optimize material buys from mills.
• Sustainable Collaboration: Through value-added collaboration, we develop business continuity plans that enhance strategic sourcing and procurement throughout the product life cycle.

 

Strategic Support for Long-Term Growth

OMS is committed to being a trusted partner for our clients, providing secure and flexible manufacturing solutions that support reliable, long-term growth. Our project management capabilities include engineering assistance, value analysis/value engineering (VA/VE), robust communication, and reporting throughout the production process. We integrate seamlessly into your supply chain, providing the strategic support necessary to produce high-performing products that meet your standards.

Comprehensive Manufacturing Solutions

Partnering with OMS means more than just having a supplier; it means gaining a dedicated ally focused on optimizing every aspect of your manufacturing process. Whether it’s reducing costs, ensuring quality, or mitigating supply chain risks, OMS stands ready to support your goals and drive success for your business. Experience the OMS difference and secure your supply chain for the future.